Cut List: (per deck)

All components are cut from 1" square mild tubing with a wall thickness of .083 or thicker.
20 - 36 1/4"
8 - 6"
6 - 6"

This is roughly 67 continuous feet of material. Remember to purchase more material than you need as that is continuous length and the average lengths are 10 and 20 ft respectively. Also make sure you account for blade width. If you don’t you will be off by 1/8th of an inch and the tiles won’t fit with the clamps.



This should be self explanatory.


This is an exploded view focusing on the upper half. Once again... self explanatory.



This is a view focusing on the lower half. Once again... self explanatory.




Part List:
Part
Details
Quantity
Cost
Total
Steel 1" X 1" X 14GA(.083) 
1
$95.00 $95.00
Dance Pads Game Stop Version
1
$19.00 $19.00
Project Box 4 X 6 project box
1
$5.00 $5.00
10 terminal block 10 Terminal Terminating Block
1
$6.00 $6.00
2 terminal block 2 Terminal Terminating Block
1
$2.00 $2.00
24 Ga speaker wire 100 Ft Spool of 24 Ga speaker wire
1
$4.00 $4.00
Wire 16 Ga Mono Wire 10 ft
1
$3.00 $3.00
bolt  8" long 1/4th Dia Bolt
4
$0.70 $2.80
Washers 1" Washer with 1/4th Inner Diameter
8
$0.05 $0.40
Spring Heavy spring with Id of 1/4th
4
$1.00 $4.00
Nuts 1/4th Hex Nut
4
$0.06 $0.24
Wing Nut 1/4th Wing Nut
4
$0.06 $0.24
Acrylic 1' X 1' @ 1" Acrylic Tiles
12
$15.00 $180.00
Acrylic 3" X 36" X 1/4th"
1
$4.00 $4.00
Power Jack Male Power Connector
1
$2.00 $2.00
power jack Female Power Connector
1
$2.00 $2.00
Power Supply 12V 1000ma Power supply
1
$7.00 $7.00
Eng Caps 1" Square End Caps ( 4 per package)
1
$2.00 $2.00
Power Switch Oversized Rocker Switch
1
$2.00 $2.00
Push Buttons Oversized Momentary Switch
2
$2.00 $4.00
Spray Paint Silver Paint Rustolium
3
$3.00 $9.00
Spray Paint Blue Sparkly Rustolium
1
$3.00 $3.00
Spray Paint Clear Rustolium
4
$2.00 $8.00
Cotter Keys 2" Long Cotter key
2
$1.50 $3.00
 LED Kit Chameleon PC LED Kit
2
$10.00 $20.00
Conduit 150" of  1" flexible split conduit
1
$10.00 $10.00
Teflon Strips .022 - .050 Raw Teflon Strips
18
$0.30 $5.40
Stainless Steel  3/4 X 11" X .022 Stainless Strips
18
$1.20 $21.60
Bars Custom Bent Bars 
1
$80.00 $80.00
Bar Supports Custom Flared Bar Supports
2
$5.00 $10.00
Flush Pull Rings Basic Flush Pull Rings
2
$3.00 $6.00
Hot Glue One package of 20
1
$2.00 $2.00
Self Tapping Screws One Box of 1" self tapping screws
1
$5.00 $5.00
Castors Solid Metal Castors 2"
2
$5.00 $10.00
Super Glue one bottle thick set cyanoacrylate
1
$4.00 $4.00
Solder one small spool 
1
$2.00 $2.00
Electrical Tape Basic Electrical tape
1
$1.00 $1.00
Aluminum L Stock Aluminum L Stock 1/2" X 1/2" 36"
4
$4.00 $16.00
Aluminum Plate Stock Aluminum Bar Stock 1" X 12" X 1/8th"
1
$2.00 $2.00
Cable Fasteners One box of 20 1" screw down cable fasteners
1
$4.00 $4.00

Total - $566.68


 




 
project overview - so it begins
Page 1 - parts - part 1
Page 2 - parts - part 2
Page 3 - cut list
Page 4 - raw fab - part 1
Page 5 - raw fab - part 2
Page 6 - control box
Page 7 - assembly
Page 8 - base wireing
Page 9 - control panel
Page 10 - deck clamps
Page 11 - sensors
final thoughts - its over!

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